Developed an Industry 4.0 enabled welder with connectivity, unprecedented control and position accuracy

Customer: Tier-1 NA Welding Machine Manufacturer

Scope: Customer lacked software expertise to develop future ready Industry 4.0 welder with improved connectivity, control and accuracy and was seeking a partner to enable the same


  • End-to-end software development of the customer’s Industry 4.0 ready welder with an electro-mechanical advanced actuation system
  • Developed TI Sitara-based EtherCAT Master-Slave Communication System on VxWorks7.0
  • Developed critical drivers for their customized hardware
  • Developed next-gen touch-based HMI from scratch
  • Developed end-to-end test automation suite


  • Improved welding control by 10%
  • Improved position accuracy by 30%
  • Enabled 60% savings in operator time
  • Impressed cycle time to 250 micro-seconds
  • Industry 4.0/IIoT-enabled, providing access to actionable performance, diagnostic data, supporting production efficiency and traceability

Customer: Leading North American Semiconductor company

Customer: Tier-1 NA Welding Machine Manufacturer

Customer: Tier-1 NA Welding Machine Manufacturer